Mining Incidents

Leesburg Plant Metal/Non-Metal

Controlled by Charles S Luck IV
LEESBURG, Loudoun County, VA  ·  Active
MSHA Mine ID: 4402964

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Fatalities
1
Total incidents
33
Years on record
2001–2024
Latest incident
Jul 2024
Compliance record
MSHA citations since 2000
136
citations
34
significant & substantial
$94,727
proposed penalties
$77,215
paid to date
Source: MSHA violations data, updated weekly.
Quarterly safety rates
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2025 Q4 19,933 0 0 0.0
2025 Q3 2,841 0 0 0.0
2025 Q2 20,969 0 0 0.0
2025 Q1 14,984 0 0 0.0
2024 Q4 15,364 1 1 65.1
2024 Q2 22,438 0 0 0.0
2024 Q1 7,691 0 0 0.0
2023 Q4 7,312 0 0 0.0
Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.

Fatalities at this mine

1 recorded
August 3, 2015 VA · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman Fatality · FALLING/SLIDING/ROLLING MATERIALS
Luck Stone Corporation · Struck by rolling or sliding object

Associate backed the haul truck under the conveyor to load Mineral filler. Preliminary findings indicate that the associate climbed to first level platform under the silo hopper. While standing on the platform, the upper section of the hopper detached from the silo. The entire hopper, along with contents, then collapsed onto the platform, engulfing the associate.

Reportable incidents

32 on file (excluding fatalities above)

2024 · 1 incident

July 22, 2024 VA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator MACHINERY
Luck Stone Corporation · Flash burns (welding)

Associate was welding on skid steer bucket. Another associate came over to assist to complete the job. Both were welding back to back resulting in light reflecting on the inside of the welding shield. Associate noticed eye irritation the next day when the associate awoke.

2023 · 1 incident

August 1, 2023 VA · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDTOOLS (NONPOWERED)
Luck Stone Corporation · Caught in, under or between a moving and a stationary object

While removing hand railing & using a wrench to loosen the bolt on the railing. As the associate with the ratchet loosened the bolt the wrench started to lose contact with the railing. EE reached in to reposition the wrench as the other associate pulled/pushed on the ratchet causing EE's finger to get pinched between the railing and the wrench.

2022 · 3 incidents

June 27, 2022 VA · Metal/Non-Metal miner, prospector, nec SLIP OR FALL OF PERSON
Luck Stone Corporation · Fall onto or against objects

EE was washing out the material in the bottom of a load out bin. EE slipped on some loose material causing EE to fall onto a shelf.

February 9, 2022 VA · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer FALLING/SLIDING/ROLLING MATERIALS
Luck Stone Corporation · Struck by falling object

Associate was welding wear plates in the cavity below the head and bowl of the gyratory crusher. During the welding process some loose material from the feed hopper fell, with a softball size rock striking associate on the right side of head.

January 18, 2022 VA · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Luck Stone Corporation · Fall to the walkway or working surface

The area near the primary had the snow plowed off of it the day before in preparation for the work to be performed. Overnight this area had frozen. EE got out of the truck & walked to the back where EE got salt to spread on the walkway. While spreading salt EE slipped on the ice and fell hurting EE's right leg and knee.

2019 · 1 incident

March 5, 2019 VA · Metal/Non-Metal miner, prospector, nec HANDLING OF MATERIALS
Luck Stone Corporation · Struck against stationary object

While cleaning out ice build up in the socket sealing ring, the associate made contact with one of the edges on it, resulting in a laceration on the back of the wrist through the glove. The laceration resulted in 7 stitches.

2018 · 1 incident

2017 · 2 incidents

November 29, 2017 VA · Metal/Non-Metal miner, prospector, nec HANDLING OF MATERIALS
Luck Stone Corporation · Rubbed or abraded

While removing a zip tie from a hardhat, employee received a small puncture wound from the cut end of a zip tie. There was no immediate pain or even blood, so employee shook it off and went about the day. The next morning the finger had become very swollen and infected.

October 9, 2017 VA · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Luck Stone Corporation · Over-exertion (Not Elsewhere Classified)

At the end of ee shift, EE was exiting the haul truck when ee felt a pain in back.

2016 · 1 incident

April 2, 2016 VA · Metal/Non-Metal miner, prospector, nec HANDLING OF MATERIALS
Luck Stone Corporation · Caught in, under or between a moving and a stationary object

Employee had lifted the lid on the transfer box and climbed in to measure some wear metal. Lid was held open by a chain. When reaching to reposition self the lid fell down onto EE's hand. We believe that the wind, the employee touching the chain with EE's hand or vibration of the chute from EE's movement caused the lid to close.

2015 · 1 incident

August 4, 2015 VA · Metal/Non-Metal electrician, lineman OTHER
Luck Stone Corporation · (Not Elsewhere Classified)

Associate was working overnight to assist with the recovery mission with the trapped associate at our Leesburg Plant. The next morning the associate became disoriented.

2014 · 1 incident

January 9, 2014 VA · Metal/Non-Metal ledgeman/hand, quarry man HANDLING OF MATERIALS
Luck Stone Corporation · Over-exertion in lifting objects

Associate was using a shovel to clean up a small pile of material. As he started shoveling he felt a pain in his lower back.

2012 · 4 incidents

December 17, 2012 VA · Metal/Non-Metal miner, prospector, nec MACHINERY
Luck Stone Corporation · Struck by... (Not Elsewhere Classified)

A crew member was using a 5" Dewalt grinder to cut off excess angle from a mid rail. The employee was holding the angle with his left hand and grinder in right. There was no handle on the grinder and when it got in a bind it jumped into the employee standing one step down, striking him in the Left Arm just below the elbow.

September 27, 2012 VA · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech OTHER
Luck Stone Corporation · Bodily reaction, (Not Elsewhere Classified)

To avoid the rain, the associate was running from his pick-up truck to the shop. While running the associate suffered several sharp pains in his knee area.

August 29, 2012 VA · Metal/Non-Metal miner, prospector, nec DISORDERS (PHYSICAL AGENTS)
Luck Stone Corporation · Contact with heat

While cutting and grinding, the employee became over heated and was treated the following day at a walk in clinic.

June 18, 2012 VA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDTOOLS (NONPOWERED)
Luck Stone Corporation · Struck by falling object

Associate was using a bar to clear fines from a chute when a significant amount of material broke free forcing his arms downward injuring his shoulder

2011 · 1 incident

September 27, 2011 VA · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Luck Stone Corporation · Over-exertion (Not Elsewhere Classified)

While walking the associate stepped in the area where Conveyor catwalk and the stairway to Conveyor and the Crusher Platform meet. This is an area with a gap where two pieces of Grip Strut are side by side with one at a downward angle and the upward stairway. EE said that he apparently had stepped the area and heard his right knee pop.

2009 · 1 incident

July 23, 2009 VA · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman OTHER
Luck Stone Corporation · Absorption of radiations, caustics, toxic and noxious substances

Associate was bitten by something - possibly a spider he had a reaction to it, needing medical attention.

2008 · 3 incidents

September 10, 2008 VA · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Luck Stone Corporation · Fall onto or against objects

Associate crawled across the frame/motor portion of the plant to access the stop switch. He slipped and cut his finger on the metal cover of the hydraulic tank and hoses.

June 9, 2008 VA · Metal/Non-Metal welder (shop) HANDLING OF MATERIALS
Luck Stone Corporation · Over-exertion (Not Elsewhere Classified)

associate bent over cutting a pipe, holding pipe on knee. Felt cramp in leg. Jumped up to stop cramp and felt pain in back.

January 3, 2008 VA · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Luck Stone Corporation · Over-exertion (Not Elsewhere Classified)

Assoc was opening an underground valve at water truck fill station by turning a T-valve. Got it to the stop point, wiggled it a couple of times to make sure it was fully open. When he finished, he felt immediate pain in the left arm.

2007 · 3 incidents

August 20, 2007 VA · Metal/Non-Metal pumper HANDLING OF MATERIALS
Luck Stone Corporation · Struck by... (Not Elsewhere Classified)

Troubleshooting the hydraulic adjustment system on the crusher. Installed a pressure gauge on the pump by attaching the pressure hose to a malleable black iron tee that had the pressure gauge threaded in the other end. Pump was turned on and hydraulic pressure split the tee that was in his hand. The hydraulic fluid, under 4000 psi, cut his thumb and damaged a tendon.

May 9, 2007 VA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator MACHINERY
Luck Stone Corporation · Struck by... (Not Elsewhere Classified)

EE was preparing to use a cutting torch. His cutting goggles were on his hard hat. As he was pulling them down to put over his eyes, he got a foreign object in his eye. *This is being reported to MSHA late because it was not officially reported internally to Luck Stone until 5/24/07.

January 10, 2007 VA · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver FIRE
Luck Stone Corporation · Fall from machine

775E Haul truck broke hydraulic hose spraying hydraulic fluid on engine creating a fire, associate jumped from catwalk of machine to ground injuring his right ankle

2006 · 1 incident

November 1, 2006 VA · Metal/Non-Metal front-end loader, scraper-loader operator, pan operator, payloader, scraper rig operator HANDLING OF MATERIALS
Luck Stone Corporation · Over-exertion (Not Elsewhere Classified)

Assoc. using backhoe attachment of skid steer loader to dig ditch to uncover damaged wires that needed to be repaired at pug mill. Assoc. also digging ditch when closer to wires. After lunch complained of sore back, thought it was from the jerky motion of equip, combined with hand shoveling.

2005 · 3 incidents

March 25, 2005 VA · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Luck Stone Corporation · Struck by... (Not Elsewhere Classified)

Assoc. trying to remove socket from bolt which was stuck on bolt. Was holding bolt with hand and hitting socket with hammer, missed struck left pinky finger

January 18, 2005 VA · Metal/Non-Metal pumper POWERED HAULAGE
Luck Stone Corporation · Caught in, under or between a moving and a stationary object

Associates were using steel tubing suspended from crane as a ram to strike a nut wrench. One assocate was guiding ram by holding the lifting eye, when swung ram missed nut wrench pinning associate's hand between wrench and ram.

2004 · 1 incident

March 4, 2004 VA · Metal/Non-Metal welder (shop) HANDTOOLS (NONPOWERED)
Luck Stone Corporation · Struck by... (Not Elsewhere Classified)

Associate assisting with install of tailgate on 65 ton haul truck, was connecting the chain link assembly, was striking with 2lb hammer to close link and struck left thumb behind knuckle

2003 · 1 incident

December 10, 2003 VA · Metal/Non-Metal miner, nec HANDLING OF MATERIALS
Luck Stone Corporation · Caught in, under or between (Not Elsewhere Classified)

ASSOCIATE WAS CHANGING SCREENS IN BIN 3. WHILE PUTTING THE SCREENS IN THE TOP DECK SCREEN SHIFTED. ASSOCIATE TRIED TO STRAIGHTEN BY PICKING IT UP WHEN HE LET THE SCREEN DOWN, PINCHED FINGER BETWEEN SCREEN & SCREEN FRAME

2002 · 1 incident

May 30, 2002 VA · Metal/Non-Metal mine manager, mine foreman, mine owner MACHINERY
Luck Stone Corporation · Flash burns (welding)

ASSOCIATE WENT TO WELDING SHOP TO SPEAK TO FELLOW ASSOCIATE (2 IN WELDING SHOP WELDING). OTHER ASSOC CONTINUED TO WELD. ASSOCIATE SUFFERED FLASHBURNS TO EYES AS RESULT OF BEING EXPOSED TO FLAS H FROM THE ARC WELDER.

2001 · 1 incident

April 11, 2001 VA · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Luck Stone Corporation · Over-exertion in lifting objects

ASSOCIATE WAS HELPING ANOTHER REMOVE A SCREEN BEARING FROM BED OF PICK UP TRUCK & PLACE ON G ROUND. WHEN HE FELT SHARP BURNING IN LOWER ABDOMEN INFORMED SUPERVISOR WITH 20 MINS. SUPERVISOR ADVISED HIM TO SEE DR. ASSOCIATE STATED HAD TRIPPLANNED FOR NEXT WEEK SOULD SEE DR UPON RETURN IF STILL IN PAIN RET'D 4/23/01 & PROCEEDED TO SEE DR WHO CONFIRMED HERNIA