Mining Incidents

MULCOA PLANT #1 Metal/Non-Metal

Controlled by Imerys S A
Andersonville, Sumter County, GA  ·  Active
MSHA Mine ID: 0900339

Watch this mine

Email me when a new MSHA incident is filed at MULCOA PLANT #1.

Fatalities
0
Total incidents
31
Years on record
2000–2025
Latest incident
Feb 2025
Compliance record
MSHA citations since 2000
249
citations
53
significant & substantial
$170,673
proposed penalties
$160,969
paid to date
Source: MSHA violations data, updated weekly.
Quarterly safety rates
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2025 Q4 24,516 0 0 0.0
2025 Q3 12,692 0 0 0.0
2025 Q1 13,202 2 0 151.5
2024 Q4 19,760 0 0 0.0
2024 Q1 25,906 0 0 0.0
2023 Q4 25,585 0 0 0.0
2023 Q3 12,780 0 0 0.0
2023 Q2 27,280 0 0 0.0
Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
No fatalities recorded at this mine.

Reportable incidents

31 on file

2025 · 1 incident

February 17, 2025 GA · Metal/Non-Metal ball/rod/pebble/hand/limestone/dry mill operator, roller operator HANDTOOLS (NONPOWERED)
Imerys Refractory Minerals USA Inc. · Struck by... (Not Elsewhere Classified)

The employee was in the process of loosening a bolt on a piece of machinery. While pulling back on the wrench to loosen the bolt, the wrench slipped off the bolt and hit the operator in the mouth, striking EE's upper right central incisor tooth causing a hairline fracture in the tooth.

2018 · 1 incident

April 11, 2018 GA · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver HANDLING OF MATERIALS
Mullite Company Of America · Struck by... (Not Elsewhere Classified)

Driver was rolling tarp. EE released the handle, it spun back hitting ee on the cheek.

2017 · 2 incidents

October 24, 2017 GA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator MACHINERY
Mullite Company Of America · Caught in, under or between running or meshing objects

Employee was adjusting the kick plate on a bagging station when they placed left hand between the raised kick plate and the support structure underneath. They then cycled the machine by depressing the pneumatic control button causing the kick plate to lower pinching the left thumb between the plate and cross structure causing a laceration just below the thumbnail.

January 30, 2017 GA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Mullite Company Of America · Struck against stationary object

Employee was assisting with a Ball Mill Screen installation when employee's left thumb struck the backside of a structural bar on the frame of the screening system causing a hairline fracture.

2015 · 1 incident

January 16, 2015 GA · Metal/Non-Metal electrician, lineman POWERED HAULAGE
Mullite Company Of America · Struck by... (Not Elsewhere Classified)

Employee reached inside the engine compartment of a Kubota ATV to adjust the throttle cable and his left index finger contacted a linkage pin causing a small laceration just below the fingernail.

2014 · 1 incident

March 19, 2014 GA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Mullite Company Of America · Over-exertion in lifting objects

Employee was assisting another employee remove a screening deck from the SWECO screening system when he felt a pain in his lower back.

2013 · 2 incidents

July 5, 2013 GA · Metal/Non-Metal quality control technician, laboratory technician, laboratory assistant STRIKING OR BUMPING
Mullite Company Of America · Struck against stationary object

Employee contacted the end of a bagging spout with his left little finger causing a laceration.

March 13, 2013 GA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Mullite Company Of America · Over-exertion in lifting objects

Employee picked up a sheave (pulley) that weighed 35 pounds and he turned the part over using his right hand to locate a part number on the sheave when he felt a pain in his right shoulder.

2012 · 1 incident

February 3, 2012 GA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Mullite Company Of America · Struck by... (Not Elsewhere Classified)

Employee was removing a bag of material from the reject line when the back of his right hand contacted the conveyor belt causing a friction burn.

2011 · 3 incidents

July 25, 2011 GA · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Mullite Company Of America · Over-exertion (Not Elsewhere Classified)

Employee was carrying a small fan up a flight of stairs when he noticed a pain in his lower back.

May 31, 2011 GA · Metal/Non-Metal forklift operator STEPPING OR KNEELING ON OBJECT
Mullite Company Of America · Struck against stationary object

Employee states that he was getting down off a forklift and when he put his left foot down on the floor he heard a pop. Later that night his foot began to swell so he went to the emergency roo m where an x-ray revealed two fractured bones near the joint where his small toe joins the foot.

May 16, 2011 GA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Mullite Company Of America · Over-exertion in lifting objects

Employee was lifting a bag of material when he felt a pain in his lower back.

2010 · 1 incident

April 26, 2010 GA · Metal/Non-Metal dryer operator, kiln operator, dry plant operator, fluid operator, bed dryer operator STEPPING OR KNEELING ON OBJECT
Mullite Company Of America · Struck against stationary object

Employee was stepping down from one catwalk onto another when he stepped on a piece of clay with his right foot which twisted his right ankle causing a sprain.

2008 · 3 incidents

August 4, 2008 GA · Metal/Non-Metal forklift operator HANDLING OF MATERIALS
Mullite Company Of America · Over-exertion in lifting objects

Employee was lifting a 100 pound bag of material off of a pallet, when he felt a pain in his left shoulder, which subsided and he finished his shift. Three weeks after the initial injury, the employee did not have any pain, but his shoulder was popping. An MRI revealed a tear of the rotator cuff in his left shoulder.

March 24, 2008 GA · Metal/Non-Metal electrician, lineman SLIP OR FALL OF PERSON
Mullite Company Of America · Fall down stairs

Employee was repairing a light fixture on the top level of Plant 1 Tyler System. While repairing the fixture, employee fell down a flight of stairs. The fall dislocated his left shoulder, ring and pinky finger of his left hand.

2007 · 4 incidents

December 14, 2007 GA · Metal/Non-Metal prep plant foreman, supervisor, mill plant supervisor, kiln supervisor OTHER
Mullite Company Of America · Bodily reaction, (Not Elsewhere Classified)

Employee was at the control panel for the pug mill at Plant 1 when he heard a pulley belt making a loud noise. The employee walked down a short flight of steps to go investigate what was making the noise. When he reached the ground floor he felt a pain in his right leg behind the knee. Employee was diagnosed with a muscle strain in the right leg.

May 8, 2007 GA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Mullite Company Of America · Over-exertion in lifting objects

Employee was picking up a pallet that had fallen off a conveyor onto the ground. The employee reached down and grabbed the pallet with his right hand and began lifting it, when he felt a pain in his right shoulder.

April 29, 2007 GA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Mullite Company Of America · Over-exertion in lifting objects

Employee bent over and picked up a bag of material without bending his legs and felt a pain in his lower back. Diagnosis - acute lumbar strain. Prognosis - Good.

April 25, 2007 GA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Mullite Company Of America · Fall down stairs

Employee was walking down a stairway and missed the third to last step causing him to lose his balance, fall forward and strike the concrete floor with his chest. Diagnosis - Chest Contusion.

2005 · 2 incidents

May 5, 2005 GA · Metal/Non-Metal prep plant foreman, supervisor, mill plant supervisor, kiln supervisor SLIP OR FALL OF PERSON
Mullite Company Of America · Fall to the walkway or working surface

The management employee slipped on wet pavement while traveling to the office and twisted his knee. He returned to work and continued working at his regular job until continued pain and problems with his knee lead him to have surgery on 06/24/05. Due to the surgery he was out of work until his return on restricted duty on 07/18/05.

January 7, 2005 GA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Mullite Company Of America · Over-exertion in lifting objects

A bag of material fell off the pallet and wedged between the pallet and elevator frame. Employee tried to pick it up with one hand and felt a pain on right side.

2004 · 2 incidents

December 3, 2004 GA · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Mullite Company Of America · Over-exertion (Not Elsewhere Classified)

Installing side plates on JC Steele feeder. Went to help pull side plates to re-insall and twisted or overextended and felt something pull in lower back.

October 14, 2004 GA · Metal/Non-Metal dryer operator, kiln operator, dry plant operator, fluid operator, bed dryer operator MACHINERY
Mullite Company Of America · Contact with hot objects or substances

Employee was cleaning under east clam shell with bobcat removing material when clam shell opened releasing material. Material went inside his boot causing burns on both feet.

2003 · 2 incidents

August 11, 2003 GA · Metal/Non-Metal mine manager, mine foreman, mine owner SLIP OR FALL OF PERSON
Mullite Company Of America · Fall to the walkway or working surface

EMPLYOEE WAS WALKING OUT THE DOOR FROM THE FOREMAN'S ROOM IN THE SHIPPING DEPT WHEN HE TRIPPED ON A PIECE OF BAR GRATE. EE LANDED ON HIS HANDS. THIS CAUSED AN IMPACT ON HIS ELBOW WHICH TOR THE TENDON FROM THE BONE.

April 24, 2003 GA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDTOOLS (NONPOWERED)
Mullite Company Of America · Struck by... (Not Elsewhere Classified)

EE WAS CUTITNG A PIECE OF GUM RUBBER WITH UTILITY KNIFE, WHEN EE CAME TOT HE END OF THE RUBBER THE KNIFE SLIPPED AND CUT HIM ON THE LOWER RIGHT THIGH AREA. THE LACERATION REQUIRED 3 STITCHES.

2002 · 2 incidents

October 30, 2002 GA · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Mullite Company Of America · Struck against stationary object

EE WAS REMOVING WIRE CABLE FROM FRONT END LOADER. CABLE HAD A FRAY WHICH PUNCTURED EE'S RIGHT HAND PINKY FINGER. EE RECEIVED 3 STITCHES.

July 24, 2002 GA · Metal/Non-Metal dryer operator, kiln operator, dry plant operator, fluid operator, bed dryer operator HANDLING OF MATERIALS
Mullite Company Of America · Caught in, under or between a moving and a stationary object

EE WAS FOLLOWING KILN SHUT-DOWN PROCEDURES. WHEN THE KILN IS SHUT DOWN, THE KILN ASST MUST KEEP THE ZURN FAN SPINNING FOR APPROX 1/2 HR. HE BUMPS THE FAN WITH A 2X4 BOARD. EE CAUGHT THE BOARD IN THE FAN CAUSING IT TO SLAM THE BOARD DOWN (ON THE END HE WAS HOLDING) ON THE FAN HOUSING, MASHING HIS RT INDEX FINGER. FINGER REQUIRED 7 STITCHES.

2001 · 1 incident

January 25, 2001 GA · Metal/Non-Metal mine manager, mine foreman, mine owner MACHINERY
Mullite Company Of America · Caught in, under or between (Not Elsewhere Classified)

EE WAS REALIGNING BAGGED MATERIAL ON THE SOUTH PALLETIZER WHEN HE WALKED OVER THE SAFETY LINE, CROSSED AN ELECTRIC EYE WHICH ACTIVATED THE RAKE ARM, WHICH PINNED HIM BETWEEN THE ARM AND ACROSS BAR. EE WAS BRUISED IN THE PELVIS AND LOWER BACK AREAS.

2000 · 2 incidents

February 18, 2000 GA · Metal/Non-Metal coal sampler SLIP OR FALL OF PERSON
Mullite Company Of America · Over-exertion (Not Elsewhere Classified)

EMPLOYEE ALLEDGES THAT HE SLIPPED, HYPER-EXTENDING HIS GROIN AREA WHILE WALKING OFF A PLATFORM OF A SUPER SACK MACHINE. EMPLOYEE WAS OBTAINING A SAMPLE OF PRODUCT. EMPLOYEE WAS DIAGNOISED WI TH A HERNIA ON 3-28-00.

February 12, 2000 GA · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Mullite Company Of America · Caught in, under or between a moving and a stationary object

INSTALLING COUNTERWEIGHT BOX IN MAST GUIDE WITH ASSEMBLY LAYING FLAT. BOX ROLLERS NET ALIGNED AND WEDGED IN GUIDES. EE WAS ATTEMPTING TO ALIGN BY HAND. BOX SLID FORWARD AND MASHED FINGER TIP.