Mining Incidents

Freeport-McMoRan Bagdad Inc Metal/Non-Metal

Controlled by Freeport-McMoRan Inc
Bagdad, Yavapai County, AZ  ·  Active
MSHA Mine ID: 0200137

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Fatalities
0
Total incidents
200
Years on record
2020–2026
Latest incident
May 2026
Compliance record
MSHA citations since 2000
2,255
citations
499
significant & substantial
$1,600,261
proposed penalties
$1,438,687
paid to date
Source: MSHA violations data, updated weekly.
Quarterly safety rates
Citations per million employee-hours, as reported to MSHA
Quarter Hours worked Citations S&S Per 1M hrs
2025 Q4 578,623 0 0 0.0
2025 Q3 531,242 1 1 1.9
2025 Q2 342,497 27 6 78.8
2025 Q1 550,896 0 0 0.0
2024 Q4 407,088 15 1 36.8
2024 Q3 325,572 0 0 0.0
2024 Q2 381,531 27 3 70.8
2023 Q4 539,830 22 4 40.8
Quarters under 100,000 reported hours are greyed: too few hours for a stable rate.
No fatalities recorded at this mine.

Reportable incidents

200 on file

2026 · 6 incidents

May 7, 2026 AZ · Metal/Non-Metal blaster, shooter, shotfirer, explosive worker, powder gang/monkey DISORDERS (REPEATED TRAUMA)
Freeport-McMoRan Bagdad Inc · (Not Elsewhere Classified)

Employee had a hearing evaluation at Gila Health Resources on 5/7/2026 in follow up to concerns noted at EE's annual medical monitoring exam. Diagnosis: Left ear: hearing loss and STS despite wearing PPE for hearing. "Last scheduled work date before evaluation 5/6/2026 at 4:56 AM. Released to work with no restrictions.

April 12, 2026 AZ · Metal/Non-Metal ball/rod/pebble/hand/limestone/dry mill operator, roller operator HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Absorption of radiations, caustics, toxic and noxious substances

Mill Operations Employee was cleaning the discharge cylinder at the Lime Plant. When the valve on the hose was opened, compacted lime discharged back toward the Employee and went under the face shield and safety glasses, contacting the eyes.

April 8, 2026 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech DISORDERS (PHYSICAL AGENTS)
Freeport-McMoRan Bagdad Inc · Contact with heat

Employee was dehydrated and fell to the ground and experienced shaking for approximately 5 minutes. Dr diagnosis was low electrolytes and potassium. No long term issues noted.

February 20, 2026 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Caught in, under or between a moving and a stationary object

Employee pinched their right pinky finger between the forklift mast and the tip dumpster while assisting another employee in latching the tip dumpster. A fracture was diagnosed on 02/24/2026.

February 4, 2026 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Struck by falling object

While changing rollers in an impact zone a roller frame assembly fell smashing employees left thumb causing a laceration requiring 12 sutures.

January 13, 2026 AZ · Metal/Non-Metal miner, prospector, nec HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Absorption of radiations, caustics, toxic and noxious substances

CLP Ops Employee was sprayed in the eye by a mist of acidic solution while disassembling a diaphragm pump suction hose. Employee was wearing eye protection/safety glasses.

2025 · 29 incidents

December 12, 2025 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Fall to the walkway or working surface

Mine Maintenance Employee lost balance and fell backward onto dipper floor when pry bar slipped out of leverage point, injured hip and shoulder.

November 25, 2025 AZ · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Caught in, under or between a moving and a stationary object

During an attempt to remove rigging from a hook on a forklift, the operator extended the boom to assist the rigger. Unfortunately, this action caused the rigger's hand to become trapped between the knuckle of the mat and the item they had just lifted, resulting in three broken bones in EE's right hand.

November 7, 2025 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Mill Ops Employee tripped over feed cart track, rolled ankle.

October 16, 2025 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Struck by falling object

Mill Maint Employee's hand pinned by concave liner at primary crusher.

October 14, 2025 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Caught in, under or between a moving and a stationary object

Mill Maintenance Employee sustained crush injury during maintenance activity on the XCC 2 Belt.

October 6, 2025 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Struck by falling object

when entering the lube room a 1" shackle fell and stuck EE on top of right foot behind steel toe protection. EE does recall where it fell from when EE entered the lube room.

September 25, 2025 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

MIS Employee sustained laceration using cable splicing knife to open a tablet box.

September 24, 2025 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech MACHINERY
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

Tire Tech pinched hand with torque gun during maintenance activity on LDR1.

September 23, 2025 AZ · Metal/Non-Metal mechanic helper HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Contact with hot objects or substances

Mill Maint Employee sustained rope burn to their hand while changing out a return idler on 5 Belt XCC.

September 22, 2025 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

HT135 Operator rough load injury by SH23.

September 10, 2025 AZ · Metal/Non-Metal welder (non-shop) POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck by powered moving object

While removing a catwalk by the plenum, a forklift fork became caught under the platform and lifted it slightly, grazing a welder's shin and causing a small cut above the left ankle.

August 28, 2025 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Struck by flying object

Changing tire on skid steer, employee was using a ratchet strap to wrap tire to aid in seating the bead for inflation. Once the bead was set and able to receive air the rachet strap was released and the handle sprung back and caught the employee in the right forearm causing a 2" laceration that required 5 stiches.

August 12, 2025 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Caught in, under or between a moving and a stationary object

HT135 Operator pinched/lacerated finger by stuck/malfunctioning boarding ladder.

July 29, 2025 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Struck by falling object

The injured employee was attempting to cut the lower mud ring on a gear half that was positioned on a concrete floor, with the split line partially overhanging a small concrete retaining wall. The employee reached with both hands under the gear to cut the mud ring, and the gear shifted, striking them in the hard hat and both hands.

July 21, 2025 AZ · Metal/Non-Metal utility man, shift tech, service/dump truck operator DISORDERS (PHYSICAL AGENTS)
Freeport-McMoRan Bagdad Inc · Contact with heat

Mine Ops Employee experienced heat dehydration/heath exhaustion.

June 17, 2025 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech MACHINERY
Freeport-McMoRan Bagdad Inc · Struck by flying object

Mine Maintenance Employee struck/dragged across ground approximately 6 feet by SH22 hoist ropes during maintenance activity.

May 28, 2025 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Mine Tech Employee mentioned a "twinge" in their leg to a co-worker approximately 30 minutes prior to the end of their shift. About an hour after their shift, Employee reports the pain their leg had intensified to the point that they could barely walk, at which time they contacted their supervisor to report it.

May 6, 2025 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion in lifting objects

Mill Maintenance Employee reported back pain upon lifting an acetylene bottle.

April 2, 2025 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech FALLING/SLIDING/ROLLING MATERIALS
Freeport-McMoRan Bagdad Inc · Struck by falling object

EE was organizing lower tire yard. While moving wheels to scrap, EE had stacked Wheel #@1 on top of wheel #2, when wheel#3 that was standing next to the stacked wheels fell into wheel#2 while EE's left hand was in the line of fire, resulting in a broken left ring finger above the first joint.

March 24, 2025 AZ · Metal/Non-Metal miner, prospector, nec OTHER
Freeport-McMoRan Bagdad Inc · Unclassified, insufficient data

On 3/24/25 at approximately 11:37 AM a mayday was initiated for an employee who passed out. CPR was initiated and the employee was shocked with an AED multiple times. WVFD arrived on scene and took over CPR but was unable to revive the employee. The scene was secured and legal notifications were promptly made.

March 5, 2025 AZ · Metal/Non-Metal assayer, geologist, metallurgist, engineer, engineer management HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Struck against stationary object

Employee lost footing while looking for rocks/minerals while taking a break from the rock wall logging work being performed. The employee used the rock wall to brace from EE's fall and received a laceration to EE's left pinky finger that resulted in three stitches.

February 5, 2025 AZ · Metal/Non-Metal mechanic helper MACHINERY
Freeport-McMoRan Bagdad Inc · Caught in, under or between a moving and a stationary object

Employee's right index fingertip was amputated inside the pin hole of the Tube Press 6 ram when the Overhead Crane raised the yolk out of the candle eye.

February 3, 2025 AZ · Metal/Non-Metal drill helper SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Driller helper had right foot on the drill rod bin skid while marking the drill pipe. When EE stepped down off the skid, 8", EE rolled left ankle. After alerting the mine safety team and following their protocols, they went to a clinic where x-rays were negative. They diagnosed EE with a sprained ankle and put EE on restricted duty.

January 16, 2025 AZ · Metal/Non-Metal welder (shop) STEPPING OR KNEELING ON OBJECT
Freeport-McMoRan Bagdad Inc · Struck against stationary object

On 1/16/25 at 11:40am worker was putting pins on a shovel track. As worker stepped down the worker stepped on a rock making rt. ankle twist. ERT on site assessed the injury and recommended a medical evaluation. Diagnosis of a rt. ankle sprain. No fracture. Minor restrictions have been recommended. Employee follow up with clinic in 2 weeks.

January 9, 2025 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

Mill Maint Employee struck/injured by angle iron during maintenance activity.

2024 · 27 incidents

December 10, 2024 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Mill Maint Employee rolled ankle on uneven concrete at Lower Moly Feed Pumps.

December 8, 2024 AZ · Metal/Non-Metal master mechanic, foreman, supervisor HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Caught in, under or between a moving and a stationary object

Training Dept Employee injured finger attempting to change Dozer D6-4 dipper height; dipper slipped and smashed left point finger.

November 24, 2024 AZ · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Dozer D10-23 Operator reported pop in back and immediate pain.

October 27, 2024 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver FIRE
Freeport-McMoRan Bagdad Inc · Unclassified, insufficient data

HT204 caught fire; as Mentor was exiting cab they sustained a burn to their right forearm. Employee had only First Aid treatment; however, they currently have restrictions due to and is undergoing treatment mental issues following the incident.

October 11, 2024 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

CLP Employee sustained small laceration to left index finger by 50-inch gasket when dropping in dumpster.

October 9, 2024 AZ · Metal/Non-Metal assayer, geologist, metallurgist, engineer, engineer management SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Mine Tech Employee reported pinching sensation in knee when exiting Light Vehicle ENG28. Likely aggravation of pre-existing condition.

October 8, 2024 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Contact with hot objects or substances

As a coworker was climbing into a crew van, EE dropped EE's cup of coffee into the boot of the injured employee. The hot coffee caused a burn to IE's right foot!

September 5, 2024 AZ · Metal/Non-Metal crane operator, mobile equipment operator (meo), dragline operator, dropball operator, rigger HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

Mine Maintenance Employee sustained arm laceration by Loader wire rope choker sling.

September 4, 2024 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

Mine Maintenance Employee sustained hand laceration through leather gloves while assisting with maintenance on Dozer D10-24.

August 26, 2024 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall from machine

HT222 Operator lost their footing while descending the boarding ladder and twisted their ankle.

August 6, 2024 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

Mill Ops Employee struck/injured by high-pressure water hose nozzle in the rougher basement.

July 29, 2024 AZ · Metal/Non-Metal ball/rod/pebble/hand/limestone/dry mill operator, roller operator SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall from ladders

Mill Services Employee working in the Mill Ops roughers basement climbing to unhook a hose caught on equipment/machinery fell backwards from A3 to A4 transition chute from 4+ ft elevation, landing on a water addition line.

July 17, 2024 AZ · Metal/Non-Metal electrician, lineman SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Electrician working on GL2 belt reported sharp pain in leg after tripping or "stepping wrong" on step of stairs while reaching for rope switch. Potential exacerbation of pre-existing injury/condition.

July 15, 2024 AZ · Metal/Non-Metal leaching operator HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Absorption of radiations, caustics, toxic and noxious substances

SX-EW Employee was splashed in the face and eyes with sulfuric acid diluted solution.

July 13, 2024 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver RESPIRATORY CONDITIONS (TOXIC AGENTS)
Freeport-McMoRan Bagdad Inc · Inhalation of radiations, caustics, toxic and noxious substances

HT229 Operator experienced allergic reaction to hand sanitizer (itchiness and difficulty breathing). NOTE: Shift started at 6:30 PM on 7/12/2024.

July 2, 2024 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Absorption of radiations, caustics, toxic and noxious substances

Mill Services Employee got lime splashed in right eye while cleaning at the lime plant.

June 24, 2024 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

HT136 Operator injury, stepped in hole walking to van at end of shift and rolled ankle. NOTE: Shift started at 5:30 PM on 06/23/2024, incident occurred at 6:24 AM on 06/24/2024.

June 21, 2024 AZ · Metal/Non-Metal coal/ore shovel operator, shoveler, power shoveler SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

RTD3 Operator felt a pop in their left knee as they were exiting the cab. Pain came and went; reported the following day.

June 14, 2024 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall to the walkway or working surface

HT226 Operator fell while performing pre-shift at Butte Fuel Dock.

June 12, 2024 AZ · Metal/Non-Metal assayer, geologist, metallurgist, engineer, engineer management OTHER
Freeport-McMoRan Bagdad Inc · Struck by flying object

Mine Tech Employee got debris in eye due to wind.

April 16, 2024 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck by flying object

HT221 Operator had unknown debris blown into their eye from the AC vent.

April 9, 2024 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall to the walkway or working surface

While employee was washing at the 2-3 transfer point the pressure from the hose was too much. EE let go of the hose went to run away to avoid getting hit, causing EE to slip and fall.

March 20, 2024 AZ · Metal/Non-Metal ball/rod/pebble/hand/limestone/dry mill operator, roller operator POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck by flying object

Dump Truck CD01 Operator felt unknown foreign object blow into their eye from heater vent. Incident was late reported on 03/25/24 by the Employee to their supervisor.

March 6, 2024 AZ · Metal/Non-Metal miner, prospector, nec SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall to the walkway or working surface

Employee reported shoulder pain after tripping on a piece of flooring that was sticking up. First Aid injury fully released 04/24/24. Requested to reopen WC claim 07/29/24, started PT 08/28/24, completed 10/07/24. H&S notified 10/18/24.

March 4, 2024 AZ · Metal/Non-Metal front-end loader, scraper-loader operator, pan operator, payloader, scraper rig operator POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

LDR23 Operator injured when contact with unknown occurred under the water level of lower grind floor ditch.

February 17, 2024 AZ · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall onto or against objects

GR25 ladder broke/fell off while Employee was descending. EE was hanging on to the grab rails with both hands and hit rib cage on the grate as EE fell and landed on feet.

2023 · 41 incidents

December 28, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

HT153 Operator reported back injury after SH11 dipper opened up on the back end of the truck, causing the bed to lift up and come back down.

November 23, 2023 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against stationary object

Mill Ops Employee on the way out of the mine site lost control of motorcycle when deer jumped in front of them.

November 10, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Caught in, under or between running or meshing objects

HT127 Operator injured left arm during operation of boarding ladder.

November 9, 2023 AZ · Metal/Non-Metal plumber, pipefitter, millwright POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck by falling object

While changing forklift operators during suspended load operation, one of the operators inadvertently pressed the park break release switch while grabbing a hold of the grab handle when descending - causing the forklift to roll and the load to shift. Injured employee was caught in between pipe flanges - resulting to an injury to their wrist and thumb.

November 3, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

HT132 Operator reported rough load injury at SH22.

October 22, 2023 AZ · Metal/Non-Metal coal/ore shovel operator, shoveler, power shoveler MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

SH8 Operator sustained rough loading injury after hitting a hard spot. The seat was discovered to be damaged allowing forward and back movement of about 3-4 inches.

October 13, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

HT205 Operator reported back pain from rough load at SH11. Shift started at 6:30 PM on 10/12/2023.

October 5, 2023 AZ · Metal/Non-Metal miner, prospector, nec HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

CLP Employee changing a PLO bag at the bagging station reported feeling a pop/sharp pain in their right shoulder when they reached up to attach the rubber band that holds the neck of the bag onto the feeder.

September 18, 2023 AZ · Metal/Non-Metal ball/rod/pebble/hand/limestone/dry mill operator, roller operator POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Skid Steer Operator had back pain after the vehicle hit a dip and slammed onto the ground.

September 2, 2023 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall to the walkway or working surface

Employee walking the berm on the Tailings dam and digging out cyclones slipped on wet slimes, fell and injured shoulder.

July 29, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

HT153 was rough loaded at SH12 causing injury to the HT Operator and the passenger.

July 29, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

HT153 was rough loaded at SH12 causing injury to the HT Operator and the passenger.

July 20, 2023 AZ · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Caught in, under or between a moving and a stationary object

Motor Grader Operator performing pre-shift inspection caught their finger in the side compartment door jamb as they were closing it, causing injury.

July 19, 2023 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Maintenance Employee was walking to pick up a light vehicle from the downline for repair when they stepped in a tire depression and twisted their ankle.

July 5, 2023 AZ · Metal/Non-Metal electrician, lineman RESPIRATORY CONDITIONS (TOXIC AGENTS)
Freeport-McMoRan Bagdad Inc · Inhalation of radiations, caustics, toxic and noxious substances

Employee exposed to H2S gas on 7/5/2023 reported feeling ill on 7/11/2023.

June 27, 2023 AZ · Metal/Non-Metal master mechanic, foreman, supervisor SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

As Employee was walking out of building through exit doorway, they rolled their ankle on the grating outside the door, causing injury.

June 13, 2023 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

Employee cutting thick plastic wrap with a box cutter toward themselves cut their thumb.

April 5, 2023 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Struck by flying object

Employee reported eye irritation from debris that fell behind their safety glasses.

March 29, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall to the walkway or working surface

Employee tripped on grating and fell in front of the Mine Ops building, sustaining injuries.

March 23, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

HT213 Operator hit bump in haul road causing back pain.

March 9, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Haul Truck Operator reported that EE's lunch bag shifted as EE was getting into the Man Van at the beginning of shift and aggravated an old back injury. EE took pain medicine and EE's back was feeling okay. After the medicine wore off during the shift EE's back started hurting. NOTE: Reported back pain at 2:45 AM on 03/09/2023; shift began at 6:30 PM on 03/08/2023.

March 3, 2023 AZ · Metal/Non-Metal hydrate plant operator MACHINERY
Freeport-McMoRan Bagdad Inc · Absorption of radiations, caustics, toxic and noxious substances

CLP Employee working near the vent valve at the big boiler felt a splash on their face, wiped their face with their gloves on and felt burning.

March 2, 2023 AZ · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall onto or against objects

Dozer D11-4 Operator slipped on muddy step and fell on push arm, causing injured ribs.

February 28, 2023 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion in lifting objects

Utilities Employee strained shoulder while moving AC unit. NOTE: On 03/07/2023 the Employee was given an order for physical therapy treatment which Employee started sometime shortly thereafter, at which time this injury changed from a First Aid to a Medical Treatment.

February 23, 2023 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall to the walkway or working surface

Employee tripped over a lifting eye welded to the crusher doughnut and fell, sustaining injury. NOTE: Shift began on 02/22/2023 at 5:30 PM; incident occurred on 04/23/2023 at 4:30 AM.

February 22, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Contact with hot objects or substances

Employee burned their hand on the bottom of a glass coffee carafe.

February 20, 2023 AZ · Metal/Non-Metal warehouse, supply handler SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall to the walkway or working surface

Employee was walking/looking down at hand-held device and tripped over forks of forklift. EE was evaluated by WVFD and made no claim of injury. On 4/4/2023 EE reported swelling of right knee and pain in left shoulder since the incident date and was seen at the clinic and given restrictions. EE has not yet been released but resigned on 4/4/2023.

February 18, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

HT Operator reported rough load injury to back and neck from boulder hitting canopy from dipper.

February 17, 2023 AZ · Metal/Non-Metal hydrate plant operator HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Absorption of radiations, caustics, toxic and noxious substances

Employee flushing water through a caustic line was sprayed in the face when they disconnected the hose.

February 16, 2023 AZ · Metal/Non-Metal hammer mill operator, breaker mill operator, jaw mill operator SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Employee rolled ankle stepping down from concrete pad to dirt. Please note that Employee's shift began on 02/15/2023 at 6:50 PM and the incident occurred on 02/16/2023 at 2:40 AM.

February 3, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Haul Truck operator reported lower back pain from Haul Truck seat and rough roads.

January 27, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Haul Truck Operator reported back pain from rough loading.

January 23, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Employee had knee pain after getting foot stuck in mud on drill pattern.

January 19, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver OTHER
Freeport-McMoRan Bagdad Inc · Bodily reaction, (Not Elsewhere Classified)

Haul Truck Operator sustained back injury while exiting the truck after prolonged sitting.

January 10, 2023 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

HT Operator experienced rough road injury when the hoist lever was hit accidentally causing shaking of the truck.

January 6, 2023 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

An MPC driver attempted to connect EE's 3" off-loading hose to an above-ground tank when it slipped out of EE's hand and came back, hitting the driver in the face.

2022 · 39 incidents

November 29, 2022 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion in lifting objects

Employee injured their back while lifting a bevel toe skirt liner weighing approximately 45 pounds at 2 Chute XCC.

October 26, 2022 AZ · Metal/Non-Metal leaching operator HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Employee reported feeling a pop in their hip after sitting down in place when their foot rolled off a rock they were stepping on while straddling and holding a 4-inch pipe to put it in a 4-inch fusion clamp.

October 12, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall onto or against objects

Employee walking into work at Mine Ops tripped and fell on the grating in front of the Engineering Building, resulting in a laceration that required stitches. Employee was released to return to work without restrictions.

September 21, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Caught in, under or between a moving and a stationary object

During the LOTOTO stage of Haul Truck Operator's walkaround, their finger was smashed between the ladder handrails and the ladder release latch.

September 20, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall to the walkway or working surface

Haul Truck Operator called a Supervisor to the LSP Tiedown at the beginning of their shift on 9/26/2022 and reported an incident they said occurred on 9/20/2022 at the Plan 9 Tiedown when their ankle rolled, causing them to fall and injure their knee.

September 10, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Employee was operating HT 202 and was loaded from Shovel 11 and reported they were feeling some back pain.

September 1, 2022 AZ · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Rubber Tire Dozer Operator hit a bump and the seat bottomed out twice, causing pain their lower back.

August 27, 2022 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

While removing drill steel from AC9, a shim was being used. The shim slipped and lacerated the employee's left index finger approximately two inches.

August 27, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion in pulling or pushing objects

While pulling cable on south 4, Employee felt a pull/pop in shoulder.

August 26, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver OTHER
Freeport-McMoRan Bagdad Inc · Absorption of radiations, caustics, toxic and noxious substances

Employee was stung by insect twice in Brown House at Butte Fuel Dock.

August 26, 2022 AZ · Metal/Non-Metal utility man, shift tech, service/dump truck operator MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Employee hit a hard toe while operating a Rubber Tire Dozer; arm rest jammed their left elbow up, causing pain in their shoulder.

August 26, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Employee felt pain in their left arm, shoulder and neck due to haul truck jarring.(NOTE: Employee's shift started at 6:30 PM on 08/25/2022; the incident occurred at 12:30 AM on 08/26/2022.)

August 23, 2022 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion in lifting objects

At the Primary Crusher an XCC Belt Crew Employee was handing 40-pound beveled toe liners into the chute when they felt pain their lower part of their back and had to drop the chute.

August 18, 2022 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech MACHINERY
Freeport-McMoRan Bagdad Inc · Struck by falling object

A mantle liner was being prepared to be hoisted to another position - rigging from the crane caught one of the ears on the mantle, knocking it off the cribbing onto employee's foot. Foot was not amputated at the time of incident.

August 3, 2022 AZ · Metal/Non-Metal coal/ore shovel operator, shoveler, power shoveler SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall from machine

Employee's shift started on 08/02/2022 at 5:30 PM. The incident occurred on 08/03/2022 at 12:40 AM. Shovel Operator's knee buckled as they were descending the Shovel stairs, resulting in a fall and injuries to their knee and ankle.

July 22, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Haul Truck Operator lowered full bed of material down on truck, causing pain in their back, neck and shoulders.

July 5, 2022 AZ · Metal/Non-Metal ball/rod/pebble/hand/limestone/dry mill operator, roller operator SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall down stairs

Mill Ops Employee walking in the Moly Plant under the Larox slipped on the steps and fell onto the grating below, injuring their knee.

June 30, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Haul Truck Operator reported being struck twice during their shift on the canopy side of the inside of the bed by the Shovel bucket.

June 27, 2022 AZ · Metal/Non-Metal coal/ore shovel operator, shoveler, power shoveler MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Rubber Tire Dozer Operator working on the N3 near SH8 stated their back was hurting and was evaluated by the WVFD. Operator returned to work and was seen at the Clinic the following day and they were released to work with restrictions.

June 3, 2022 AZ · Metal/Non-Metal transit man, surveyor/transit worker SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall to the walkway or working surface

Employee lost footing on rocky terrain and fell backward to the ground, causing injury to right forearm.

May 24, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Operator of loaded Haul Truck traveling to dumping assignment reached to turn on their flashers to go around a rock spill in the roadway and felt a sharp pain in their right shoulder. NOTE: Shift started at 6:30 PM on 05/23/22; incident occurred on 05/24/22 at 12:30 AM.

May 5, 2022 AZ · Metal/Non-Metal quality control technician, laboratory technician, laboratory assistant HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Employee was carrying a sample bag in their left hand over their shoulder when it slipped off their back, causing pain in their left shoulder and neck area.

April 23, 2022 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech MACHINERY
Freeport-McMoRan Bagdad Inc · Struck by flying object

While using an impact gun to tighten bolts on a haul truck u-joint, employee reported a foreign object/irritation to the left eye.

April 17, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Haul Truck Operator leaving the SW4100 empty hit a bad spot on the dump and jarred their back.

April 12, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Haul Truck Driver Trainee felt a pinch in their neck and back after the truck hit a dip in while they had their head turned looking out the window.

April 9, 2022 AZ · Metal/Non-Metal driller, highwall operator, highwall drill operator HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

IE was using a pocket knife with a 3-1/2" blade to cut a rubber mud flap for better fitment on a pickup truck. While making the cut, the IE repositioned the mud flap and the knife cut the IE on the inside of the left thumb resulting in 4 stitches to close the laceration.

April 7, 2022 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech STEPPING OR KNEELING ON OBJECT
Freeport-McMoRan Bagdad Inc · Struck against stationary object

EE was loading tires on the tire truck at the lower tire storage yard, while walking back to get in the vehicle, EE stepped on a loose rock causing EE to twist the left ankle.

March 23, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Haul Truck Operator hit a rough spot coming off the dump and felt a pinch in their back. NOTE: Operator's shift started at 6:30 PM on 03/22/2022; the incident occurred at 1:06 AM on 03/23/2022.

March 14, 2022 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Over-exertion in pulling or pushing objects

Employee was assembling a machine in the workshop under normal conditions and procedures. While tightening bolts with a wrench (standard process, no unusual conditions) felt a "pop" in the right hand shoulder. Minimal pain was felt immediately however the pain grew worse over the next hour. Employee was then driven to medical services for treatment

March 13, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Haul Truck Operator was rough loaded at Shovel, causing pain in the lower back and hip area.

February 22, 2022 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion in wielding or throwing objects

Employee tossed a shovel full of mud to the side and twisted arm/elbow.

February 21, 2022 AZ · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman OCCUPATIONAL SKIN DISEASES
Freeport-McMoRan Bagdad Inc · Absorption of radiations, caustics, toxic and noxious substances

CLP Employee working night shift was processing elevated arsenic material through the direct feed system. After Employee awoke for their next shift (2/22/22 starting at 6:00 PM), they noticed a rash forming on their body.

February 15, 2022 AZ · Metal/Non-Metal warehouse, supply handler HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion in lifting objects

Warehouse Employee with pre-existing condition in left shoulder was putting boxes away when Employee felt pain in left shoulder.

January 23, 2022 AZ · Metal/Non-Metal hydrate plant operator OTHER
Freeport-McMoRan Bagdad Inc · Struck by flying object

Employee was cleaning inside of the PLV; they looked up towards the top of the hole when the atmospheric vent blew some sort of material in their eye.

January 11, 2022 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech STEPPING OR KNEELING ON OBJECT
Freeport-McMoRan Bagdad Inc · Struck against stationary object

Employee was moving equipment on the grind line when EE stepped on a piece of uni-strut, causing their ankle to roll.

January 10, 2022 AZ · Metal/Non-Metal front-end loader, scraper-loader operator, pan operator, payloader, scraper rig operator POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Operator of Loader sustained injury to left shoulder while loading haul truck due to steering being stiff.

January 7, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion in lifting objects

Employee in light vehicle driving from pit to mine shop got out of the vehicle to remove a rock out of the roadway, which caused back pain that increased after they began running equipment a short time later.

January 5, 2022 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Driver of haul truck was backing under shovel and was not square to the house. Shovel Operator loaded the haul truck anyway, creating a rocking motion which caused pain in the Driver's back.

2021 · 35 incidents

December 27, 2021 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

While getting into a pickup, employee slipped and jarred ankle. No pain initially felt. About six hours later started to feel pain.

December 7, 2021 AZ · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer FIRE
Freeport-McMoRan Bagdad Inc · Inhalation of radiations, caustics, toxic and noxious substances

Dozer started leaking hydraulic fluid. Employee pulled the dozer to a safe location, Witness #1 noticed flames on the right side engine compartment. Witness #1 called the "Mayday" and instructed Operator to activate the fire suppression on the dozer. NOTE: Incident occurred 12/7. Injury reported 12/16.

December 5, 2021 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech MACHINERY
Freeport-McMoRan Bagdad Inc · Contact with hot objects or substances

Employee was air-arcing on the revolving frame beneath a P&H 4100A shovel. Hot slag entered through the employees protective coveralls and fell down into EE's steel-toed right boot. The employee sustained 2nd and 3rd degree burns on the top of EE's right foot.

November 17, 2021 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Over-exertion in wielding or throwing objects

While unloading ANPAN, driver was using rubber mallet to loosen material from side walls of pneumatic trailer when they bent down about 1/4 bend to strike the pod and felt a dull pain in back.

October 29, 2021 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

While being loaded by the shovel a boulder fell off and hit the dove tail of the haul truck. Operator began to feel pain in lower back.

October 28, 2021 AZ · Metal/Non-Metal utility man, shift tech, service/dump truck operator POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Operator was descending down a ramp with a fully loaded Bulk truck at about 15 miles per hour following a water truck. Operator had both the retarder and jack brakes applied but started to slide and over corrected and slowly turned the truck over.

October 25, 2021 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Employee was operating haul truck that was being loaded by shovel, when loaded felt pain in neck and lower back.

September 23, 2021 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Boulder fell onto dove tail of haul truck while being loaded by a shovel, causing pain in employees lower back.

September 17, 2021 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Employee was driving haul truck when they hit a bump, causing pain to their lower back.

September 16, 2021 AZ · Metal/Non-Metal boomcat operator, stripping shovel operator SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Caught in, under or between (Not Elsewhere Classified)

Shovel operator went to grab water bottle and left foot got stuck in the foot rest, twisting left knee.

September 15, 2021 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion in lifting objects

Employee reached into bed of truck to grab tool box when they felt a sharp pain in their stomach.

September 8, 2021 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Caught in, under or between a moving and a stationary object

Employee was installing nut on liner bolt when liner shifted, smashing their right index finger between the bolt and liner.

August 31, 2021 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

While employee was backing into SH12, they made contact with the shovel bucket. After the impact employees shoulder and neck began to hurt.

August 23, 2021 AZ · Metal/Non-Metal electrician, lineman HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

Employee was stripping a communication cable with a knife and the blade cut through the cut resistant gloves resulting in a minor cut on their left thumb.

July 19, 2021 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech DISORDERS (PHYSICAL AGENTS)
Freeport-McMoRan Bagdad Inc · Contact with heat

Employee was working at the 2250 level changing expansion joints. When they came back to the shop for lunch they began to show signs of heat stress.

July 9, 2021 AZ · Metal/Non-Metal plumber, pipefitter, millwright POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck by falling object

A rock was dislodge by a pickup causing it to fall into a crusher where miners were working. 1 miner was stuck on the head while wearing a hard hat. The miner was knocked unconscious. Miner received first aid for the incident, and returned to work.

July 8, 2021 AZ · Metal/Non-Metal welder (shop) DISORDERS (PHYSICAL AGENTS)
Freeport-McMoRan Bagdad Inc · Contact with heat

Working outside in temperatures over 100 degrees for multiple days, employee started feeling hot and tired, employee was moved to truck to sit in ac and cool off then started cramping and feeling nauseous

June 22, 2021 AZ · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

Employee lacerated hand when trying to cut zip ties.

June 15, 2021 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

HT216 operator was traveling empty to shovel when truck hit a soft spot in the haul road and reported lower back pain to supervisor.

June 7, 2021 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Struck by flying object

Employee was using a soft face sledge to remove the blade wing shroud from a dozer.

June 5, 2021 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall to the walkway or working surface

Employee was washing slurry from floor under moly cleaners during regular shift when they slipped and fell hurting their back.

May 1, 2021 AZ · Metal/Non-Metal electrician, lineman ELECTRICAL
Freeport-McMoRan Bagdad Inc · Contact with electrical current

Operator injured while troubleshooting the delivery pump #6 in the ECC E room.

April 7, 2021 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Loader was loading haul truck when large boulder rolled off dirt in bed and hit hack of the bed. Employee felt pain in lower back.

March 31, 2021 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Employee injured knee and ankle when foot went through a hole in the grating of a sump at the SX.

March 24, 2021 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Employee reported back pain after MOP bus hit a bump too hard.

March 24, 2021 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall from machine

Employee was descending haul truck steps when their rubber boot got hung up. The employee reached for the handrail to stop their fall and spun around backward falling onto the ground.

March 23, 2021 AZ · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Employee felt a pain in lower back while operating a skid steer.

March 22, 2021 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Over-exertion in wielding or throwing objects

Employee's knee popped when swinging sledge hammer in an attempt to remove a lower bucket pin on the loader

March 17, 2021 AZ · Metal/Non-Metal ball/rod/pebble/hand/limestone/dry mill operator, roller operator SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall down stairs

Employee was traversing stairs. Their boot caught grating causing a fall and injured right knee.

February 24, 2021 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Mechanic while using a come-a-long to adjust idler block, come-a-long slipped and free spun with tension on it. This action caused the employee to strain left shoulder.

February 16, 2021 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

2/16, Employee injured knee when exiting vehicle. This incident was a later report due to the employee didn't notified supervisor of their injury until days later via email. Employee was seen at the clinic on 03/04 with RD as the diagnosis.

February 16, 2021 AZ · Metal/Non-Metal outside foreman, leadman MACHINERY
Freeport-McMoRan Bagdad Inc · Caught in, under or between running or meshing objects

EE was using rotary/demo hammer to remove tile. The spade bit needed to be repositioned. EE held hammer in lap to reposition bit. Hammer slipped & EE reacted by grabbing handle and hit trigger. The chuck closed and EE's glove caught in the chuck and spun. EE's right 2 middle fingers were lacerated by the glove material tearing when caught in the rotation.

February 7, 2021 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

A boulder was loaded into the bed of the truck, jostling the truck and cab. Operator felt pain in back.

January 27, 2021 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Over-exertion in lifting objects

Employee injured back while helping to stage scaffolding.

January 2, 2021 AZ · Metal/Non-Metal ball/rod/pebble/hand/limestone/dry mill operator, roller operator SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall to the walkway or working surface

Employee slipped and fell, landing on shoulder while doing daily floor checks.

2020 · 23 incidents

December 22, 2020 AZ · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

On the above date and time trainee and trainer on 209 was backing under the bucket at shovel 11. Neither the trainee or trainer heard a shovel horn, and the bucket tripped dropping the muck in the bed. The trainee was still backing up, and put the truck in neutral and quickly set the park brake.

December 20, 2020 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Haul truck operator backed up to berm to dump load. The bed would not come up due being loaded heavy on the canopy of the truck bed.

December 17, 2020 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Shovel operator tripped the dipper near the dove tail resulting in rough loading. Haul truck operator felt some pain in their back.

October 22, 2020 AZ · Metal/Non-Metal belt foreman, maintenance foreman, maintenance supervisor SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Employee felt "pop" in their knee while walking up to the grind floor.

October 20, 2020 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Struck by falling object

Small feed end shell liner rolled into opening on rollers and started to fall. Employee put arm/hand under to attempt to push it back up. Liner fell completely off striking employees arm between liner and roller beam below, breaking EE's arm.

October 8, 2020 AZ · Metal/Non-Metal warehouseman, bagger, palletizer/stacker, store keeper, packager, fabricator, cleaning plant operator HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Struck by... (Not Elsewhere Classified)

Employee cut left thumb while cutting off twist-tie from tools.

September 14, 2020 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Employee experienced right lumbar strain after dipper made contact with HT.

September 10, 2020 AZ · Metal/Non-Metal security guard, watchman OTHER
Freeport-McMoRan Bagdad Inc · Bodily reaction, (Not Elsewhere Classified)

Reporting employee stated the involved employee mentioned they were having back pain at the beginning of the shift starting at 6:00 pm.

September 3, 2020 AZ · Metal/Non-Metal drill operator SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Employee lost balance and EE's body twisted slightly causing a sharp pain in EE's right side middle back area.

August 21, 2020 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

While being loaded at the loader and the knuckles on the bucket hit the top side of the haul truck. Employee did not feel like they needed medical attention at that time. On 8/23 employee complained that their back was worse and employee was taken to the clinic the morning of 8/24/20.

August 20, 2020 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech OCCUPATIONAL SKIN DISEASES
Freeport-McMoRan Bagdad Inc · Absorption of radiations, caustics, toxic and noxious substances

Employee reported that while working on a pump they put on rubber boots and felt a burning sensation on legs and feet

August 17, 2020 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Employee reported that while being loaded by shovel, the shovel had a swing divider failure causing the bucket to hit the bed of the haul truck.

August 4, 2020 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech MACHINERY
Freeport-McMoRan Bagdad Inc · Flash burns (welding)

Employee assisted in the welding repair on 8/4 at 16:30 - the next day employee reported to the supervisor of the possibility of a flash burn to EE's eye.

August 2, 2020 AZ · Metal/Non-Metal haul/off road/coal/ore/pit/quarry/rock/rubber tire truck driver, transportation truck driver DISORDERS (REPEATED TRAUMA)
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Employee told the supervisor was experiencing pain in the right hand. According to the employee, has been experiencing the pain for a long time. Employee requested medical treatment upon returning to work on Sunday, 8/2/2020, and was taken to the clinic.

July 30, 2020 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Employee went over the discharge line and twisted right knee.

July 26, 2020 AZ · Metal/Non-Metal quality control technician, laboratory technician, laboratory assistant SLIP OR FALL OF PERSON
Freeport-McMoRan Bagdad Inc · Fall down stairs

Employee was checking at the A-train tails sampler, when EE went to leave EE mis-judged the last step. Employee slipped and fell twisting EE's left leg, causing EE to fall.

July 25, 2020 AZ · Metal/Non-Metal maintenance man, mechanic, repair/serviceman, boilermaker, fueler, tire tech, field service tech HANDTOOLS (NONPOWERED)
Freeport-McMoRan Bagdad Inc · Caught in, under or between a moving and a stationary object

Employee & partner were in the process of separating the motor & gearbox of #2 flocculent delivery pump with a come along to pull them apart. Employee was waiting for partner to return, looking toward the truck when the motor & gearbox suddenly separated under the pressure of the come along, the chain of the come along caught employee's hand & smashed it against a nearby pipe.

June 28, 2020 AZ · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer POWERED HAULAGE
Freeport-McMoRan Bagdad Inc · Struck against a moving object

At approximately 6:35pm the operator of HT152 was getting loaded at SH23, during the backing up process the operator of HT152 came in contact with the dipper of SH23 causing the dipper to trip releasing the material into the back of the truck. Incident is under further investigation.

June 22, 2020 AZ · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Operator let the clutch out on blade 18 and it lunged forward whip lashing EE hurting EE's back.

June 22, 2020 AZ · Metal/Non-Metal bulldozer operator, universal operator, heavy equipment operator, operating engineer MACHINERY
Freeport-McMoRan Bagdad Inc · Struck against a moving object

Operator backed over a boulder in D-10-25 and jarred self when it hit the ground hurting EE's shoulder.

June 15, 2020 AZ · Metal/Non-Metal laborer, blacksmith, bull gang, parts runner, roustabout, pick-up man, pitman HANDLING OF MATERIALS
Freeport-McMoRan Bagdad Inc · Caught in, under or between a moving and a stationary object

EE was changing out the petron barrel under grind line 3. The barrel EE was changing out was half full of petron. To replace the barrel EE put the lid on existing barrel and tried to roll it out of the way. During this process the barrel slipped and caught EE's ring finger on the left hand and pinched it against the back wall.

June 8, 2020 AZ · Metal/Non-Metal security guard, watchman OTHER
Freeport-McMoRan Bagdad Inc · Over-exertion (Not Elsewhere Classified)

Employee stated EE felt pain in the neck area starting at 11 AM on 6/8/2020. Employee believes the pain was caused by sitting at the truck desk for long periods of time. Employee called Supervisor on 6/10/2020 and stated was going to the clinic for treatment.